ManufacturingandExaminationProcedure制造和检验程序PreparedbyDate_____________编制：日期：Approvedby_________________Date____________批准：日期：Acceptedby_________________Date____________认可：日期：Zhen激ang激nMenIndustrialCo.,LtdASMEProceduresJM/ASME-07ManufacturingandExaminationProcedureRev.No.:0.0Page：1of12Zhen激ang激nMenIndustrialCo.,LtdASMEProceduresJM/ASME-07ManufacturingandExaminationProcedureRev.No.:0.0Page：1of121Scope范围1.1Thisprocedureestablishestheinspection,testingandexaminationrequirementsduringthefabricationprocessofpressurevesselswhichconstructedtotheASMECodeSectionⅠ，B31.1andVIIIDiv.1.本程序在锅炉/压力容器的制造过程中，规定了检验、测试和检验要求，满足ASME规范第Ⅰ卷，B31.1和第Ⅷ卷第１分册。1.2Themanufacturingprocessmentionedinthisproceduresincludingmaterialpreparation(cutting,edgepreparation,machining),forming,weldingandfinaltesting,etc.Theinspectionmentionedinthisproceduremainlymeansthevisualinspectionanddimensionalmeasuringcheck.在本过程中提及的制造过程，包括材料准备（切割、边缘整理、机加工），成型、焊接和最后测试等。在本过程中提及的检验主要地意味着目测和尺寸测量检测。2Responsibility:责任2.1TheQCManagershallberesponsibletotrainandqualifytheExaminerswhoengagedinthemanufacturingprocessinspectiononpressurevessels,andshallcontrolthequality.质量管理经理应负责培训和考试检验员，以便他在压力容器上，从事制造过程的检验，并控制产品质量。2.2TheExaminershallconductinspectionandexaminationbasedontheitemslistedinProcessCheckList(PCL),proceduresandtheapplicableCodeSectionrequirements.检验员应基于在PCL、程序和所应用的规范要求上列出的条款执行检验和测试。2.3Afterinspection,Examinershallrecordtheresultsinthe“InspectionandExaminationRecord”formsandkeeptheminfile.在检验之后，检查员应将检验结果记录在”检验记录表”里并将它们保存在档案里。2.4Anyunacceptableitemsorqualityrelatedproblemsfoundduringtheinspectionshallbehandledasnonconformity.在检验过程中，任何不合格的产品或发现质量相关的问题应按照不符合项来处理。3PreparationforInspection检验前的准备3.1Examinershallhaveanannualvisiontest.检验员定期进行视力测试。3.2Directvisualexaminationmaybeconductedwhenthepartscanbeexaminedatananglenotlessthan30degree.Mirrorsmaybeusedtoassistexaminationwhendeemednecessary.当部件能被在一个不低于30度时检测，直接的视力检验应被执行。当认为必要时，镜子应被帮助来检验。3.3Thematerial,part,componentetc.undervisualexaminationshallbesufficientlyilluminated.Flashlightorotherauxiliarylightingdevicesshallbeemployedisnecessary.材料、部件、零件等，在视力检验下应足够地照明，必要时，闪光灯或其它辅助照明设备应被使用。Zhen激ang激nMenIndustrialCo.,LtdASMEProceduresJM/ASME-07ManufacturingandExaminationProcedureRev.No.:0.0Page：3of123.4Insomecases,remotevisualexaminationmayhavetobesubstitutedfordirectexamination.Remotevisualexaminationmayusevisualaidssuchasmirrors,telescopes,borescopes,fiberoptics,cameras,orothersuitableinstruments.Suchsystemsshallhavearesolutioncapabilityatleastequivalenttothatobtainablebydirectobservation.在一些情况下，远程的视力检验可能不得不代替直接检验。远程的视力检验可以使用视力辅助工具，如镜子、望远镜、管道镜、纤维光学镜、照相机、或其它适当的工具。像这样的体系应有解决能力至少等于直接观察获得的。3.5Alltheexaminedsurfacesshallbeclean.Irregularshapescoveringandmixingsurfacedefectsshallbewashedaway.所有被检验的表面应被清理。不规则的遮盖物和混合表面的缺陷应被清除。4InspectionduringMaterialCutt...